WU Mechanische Werkstätte GmbH

Success of FANUC Robot Cell Leads to New Revenue Stream

What do most contract machining companies consider when looking to reach the next level of efficiency, productivity and reliability? The answer, of course, is automation. For this very reason, Germany-based WU Mechanische Werkstätte GmbH built an automation cell -featuring a FANUC industrial robot - for loading and unloading one of its own machine tools. Two years later, a visitor liked the concept so much he asked WU to build him one. This marked the beginning of an additional revenue stream based on the design and build of automation cells featuring high-performance industrial robots from FANUC.
Video WU GmbH Case study featuring and LR-10iA/10 and ROBODRILL. English subtitles.

Key Insights from Task to Result

Task

Automating machine tools gives manufacturers clear advantages in terms of utilisation, secondary processes, labour resources and productivity. Whenever a machine sits idle or an operator is not available to support it, productivity and profit are lost. The task for a robot-based machine-tending solution is to improve process throughput and reliability. When matched with a high-performance machine tool, it presents the opportunity to access rapid cycle times and complete process repeatability.

Solution

After researching the market for a suitable automation partner, WU Mechanische Werkstätte GmbH decided no supplier was comparable to FANUC. That was in 2010. Today, the two companies build complete automation solutions together, based on industrial robots such as the FANUC LR-10𝑖A/10, a fully covered industrial robot for small automation cells. The company now offers systems like the WU Robodrill RZ-1/10, especially for FANUC ROBODRILL CNC machining centres. Two ROBODRILL machines are in daily operation at WU as part of its own contract machining operations.

Result

With their FANUC robots, automation cells built by WU offer key advantages such as flexibility, while simultaneously boosting efficiency and throughput in a compact working envelope. With regard to the two automated FANUC ROBODRILL machining centres on site, WU says machine dynamics allow the company to save 30% on some cycle times. In addition, the ROBODRILL machines ensure a highly competitive cost per component, supporting the retention of even simple part machining within Germany. 

About WU Mechanische Werkstätte GmbH

Images WU GmbH Case study featuring and LR-10iA/10 and ROBODRILL.

Since its establishment in 1993, a combination of industry know-how and expertise in the field of CNC machining (milling, drilling, turning) has seen notable success at Germany-based WU GmbH. The company’s state-of-the-art, ISO9001-accredited manufacturing facility in Waizendorf near Bechhofen, houses 25 employees and a broad spread of advanced CNC machine tools. Alongside the contract machining of metal and plastic components, WU operates a Mechanical Engineering Division that designs, builds and programs automation systems.

FIND OUT MORE ABOUT WU Mechanische Werkstätte GmbH

Automated machining prevents contracts migrating abroad

With core competence in the field of CNC milling, WU Mechanische Werkstätte GmbH manufactures precision parts according to the requirements of its customers.

“We have two business areas: classic contract machining and mechanical engineering,” explains Managing Director Tobias Unger. “The latter builds robot systems for the automatic loading and unloading of CNC machines. For some years now, we have also been building complete solutions in partnership with FANUC, such as our WU Robodrill RZ-1/10 small automation cell, which features a FANUC LR-10𝑖A/10 fully covered industrial robot.”

The idea for diversifying into automation technology came to WU in 2010, simply because the company wanted to advance its own machining services. 

“After researching the market for a suitable robot partner, we found no supplier comparable to FANUC,” says Unger. “We then built our own automation cell to load/unload one of our machines. Two years later, a site visitor said he liked the concept so much, he wanted one too.” 

Among the prime advantages that WU’s automation systems provide is flexibility, a key attribute of industrial robots designed and manufactured by FANUC.

Images WU GmbH Case study featuring and LR-10iA/10 and ROBODRILL.

“With the WU Robodrill RZ-1/10, for example, users can benefit from automated workpiece handling [inserting parts directly into the vice], as well as automated pallet handling and tool handling.” 

According to Unger, the FANUC ROBODRILL CNC machining centre (for which the WU Robodrill RZ-1/10 is designed) is a very underestimated machine in Germany. 

Images WU GmbH Case study featuring and LR-10iA/10 and ROBODRILL.

The automated, unmanned running of the machines helps WU remain ahead of its competitors, even those operating abroad in low-cost economies.

“We work in a very demanding price segment, where we rely on technologies such as our automated FANUC ROBODRILL machining centres to keep us competitive,” says Unger. “It means many simple parts that would normally migrate abroad, remain in Germany.” 

He adds: “Choosing FANUC was absolutely the right decision. In 15 years we have yet to experience a service case! The reliability of FANUC machines, robots and software is outstanding. We also benefit from FANUC’s lifetime product support, which means we can always look to the future with complete peace of mind and confidence.” 

Images WU GmbH Case study featuring and LR-10iA/10 and ROBODRILL.
Testimonials quote

Tobias Unger

Managing Director at WU GmbH

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